Cement

Cement is a fine powder made from a mixture of limestone, clay, and other minerals, which is commonly used as a binder together with aggregates to make concrete. There are various types of cement, such as Portland cement, slag cement, and fly ash cement, each with different properties and uses.

A key ingredient of cement is clinker, which is produced by heating limestone with other materials such as clay and shale, a process that releases large volumes of C02, which makes cement responsible for 8% of global carbon emissions. Limestone is a sedimentary rock mainly consisting of calcium carbonate because of its chemical composition, it is likely to form karsts and caves that provide unique habitats. 

Cement is manufactured from raw materials extracted globally, however, in the UK we mostly use cement from materials extracted from the UK. 

Impact Rating

Type

Score

Biodiversity

1 /4

Climate

2 /4

Freshwater

2 /4

Land

1 /4

Ocean

1 /4

Human

4 /4

Material Extraction

  • Quarrying of limestone and clay from open-pits by blasting and mechanical crushing.

Key Impacts

1

Habitat destruction

Limestone forms the basis of particular habitats due to its chemical composition and these are hard, or sometimes impossible, to restore. In the case of limestone, affected species are often confined to a small area and hard to detect so small quarries can have severe impacts. Open-pit quarrying necessitates the removal of topsoil and vegetation to access materials that lie underneath. Therefore, existing biodiversity, such as habitats of animal and plant species, will be destroyed during the time of material extraction. Quarrying impacts highly depend on existing conditions on-site before an intervention.
2

Sedimentation and Erosion

The disturbance of soil and vegetation during extraction can increase the risk of erosion and runoff, which can transport sediments and pollutants into nearby water bodies. This can lead to further degradation of aquatic ecosystems.

Existing safeguards and certifications

  • Planning system. Potential new quarrying sites will require planning permission within the UK, including an Environmental Impact Assessment and ecological surveys which assess ecological impacts comprehensively before extraction. It must also include a plan for remediation at the end of the extraction period.

Best practice and recommendations

When wanting to procure cement, here are 4 key considerations to reduce the ecological footprint of your material choice.

Prioritise best use of existing assets.

Reuse, refurbish, and maintain existing buildings to eliminate the need for concrete or cement in the first place.

Prioritise reused materials

Reuse as much existing concrete as possible, either in-situ via or at different sites.

Prioritise biobased and recycled materials

Where concrete needs to be specified, use alternative, more abundant, binders. Secondary binders can be used to lower the amount of cement needed in concrete, lowering its carbon and ecological footprint.

Optimise Design

Design teams should lower the amount of concrete and aggregates needed by design, for example through structural design form-finding and optimisation.

Explainer

Secondary binders are waste products from other industrial processes such as fly ash from coal combustion, or slag from iron blast furnaces. This increases the efficiency of using our resources but is limited to the availability and capacity of the other process which itself come with ecological impacts that need to be addressed.

Many of the available binders are globally constrained and should not be specified exceeding their availability. More abundant binders include volcanic rocks and calcined clays. Industry should explore opportunities for biobased cement alternatives.

Solutions

  • Renaturation of quarries. Applying principles of restoration ecology to mined areas helps rehabilitate or even enhance landscapes post-extraction and restore biodiversity and ecosystem functions. This has resulted in many protected sites, such as Sites of Specific Scientific Interest (SSSI) and nature reserves, across the UK.
  • Bio-based cement alternatives. These materials are currently being explored in research in pilot projects, such as cement-like materials that use micro-algae to bind mineral materials together to create new bio-composite materials. 

Summary

Cement is a highimpact material that is widely used in the industry. While some alternatives exist, they mostly come with their own ecological impacts, or a limited in supply for widespread adoption worldwide. Prioritising existing assets in line with the resource use mitigation hierarchy is key.

Industry Solutions

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