Adhesive-free magnetic flooring technology
Problem Addressed
The prevention of flooring landfill waste by enabling flooring to become a circular material.
Research suggests that 300 tonnes of fit-out material go to landfill every day (according to Mix Interiors), with floor coverings often a major component. Changing Markets Foundation report that an area the size of Birmingham, UK, is thrown away every year, just in carpet alone. On uplift, flooring installed using traditional adhesive-based methods such sprays and tackifiers is often contaminated by not only adhesive residue but also some of the subfloor to which it was adhered, meaning it’s not suitable for recovery or reuse and can’t be easily recycled. Even 100% recyclable flooring materials are sent to landfill after one use due to adhesive contamination. The issue is compounded by shortening lease times demanding more frequent design changes. All too often, floor coverings are seen as single-use items, tending to be replaced due to design changes, rather than when the flooring wears out. Material life far exceeds design life in most projects.
Case Study
See: iobac.com/case-studies for a library of case studies
For example:
Shell – Saving Time, Money and the Planet in Retail Refurbishment (see cost data, video and images at iobac.com/project/shell-retail-refit/):
- Refurbishment of 20 of forecourt shops across Malaysia using IOBAC Express Cure resin laid straight over the existing ceramic tile, with magnetic stone-look Luxury Vinyl Tile dry-laid on top.
- Contractor feedback was that the installation was clean, easy and hassle-free compared to conventional methods.
Client Benefits:
1) Reduced installation time: The project was completed in just 5 days using IOBAC adhesive-free installation technology versus 8 days using traditional methods.
IOBAC:
Days 1-2: Self-levelling treatment applied to existing floor
Day 3: Resin application
Days 4-5: Installation of magnetic tiles
Traditional:
Days 1-2: Removal of existing ceramic tiles
Days 3-4: Preparing the sub-floor
Days 5-8: Installation of tiles
The retailer was up and running in nearly half the time vs traditional methods, minimising customer disruption and maximising store revenue.
2) Reduced health & safety risks:
The removal of ceramic tiles is typically carried out using pneumatic tools. A noisy, dusty and dirty process, carrying with it respiratory, noise and hand-arm vibration hazards. There is also the risk of electrocution from accidentally digging up underground utilities. With the IOBAC installation, this removal process is eliminated, along with its associated health and safety considerations.
3) Reduced waste:
135m2 of landfill waste was prevented in this project due to not needing to remove the existing ceramic tiles.
4) Increased flexibility:
Utilities for the deli area were added in after installation with no problem. The tiles were simply removed, utilities added and the same tiles re-used on top.
Facts and Figures
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